Electric control system



Oct. 21, 1941. LEVOYJ JR 2,260,039

ELECTRIC CONTROL SYSTEM Original Filed Aug. 5, 1938 3 Sheets-Sheet 1 0 s E J a ll], Z9

His Attorhe Oct. 21, 1941. L. G. LEVOY. JR 2 0,

ELECTRIC CONTROL SYSTEM Original Filed Aug. 5, 1938 3 Sheets-Sheet 2 Inventor; uis G. Levo Jn by WWCT/LAMAQ H is Atbornes.

0a. 21, 1941. L, G, L VOY, JR 2,260,039

ELECTRIC CONTROL SYSTEM Original Filed Aug. 5, 1938 50 Fig.9.

3 Sheets-Sheet 3 Ihvehtow-z Louis G. Levo gflr. by fi cfA LMZW His Attorney.

Patented Oct. 21, 1941 UNITED STATES PATENT OFFICE ELECTRIC CONTROL SYSTEM Louis G. Levoy, Jr., Schenectady, N. Y., assignor to General Electric Company, a corporation of New York 9 Claims.

My invention relates to electric control apparatus and more particularly to control apparatus for electric valve equipment.

Due to the flexibility of control of electric valve apparatus, there has been evidenced a decided need for improved control circuits therefor to effect energization of a load circuit, such as a welding circuit, from an alternating current supply circuit during an accurately determinable interval of time, or to effect periodic energization of a load circuit during accurately determinable recurring intervals. In accordance with the teachings of my invention described hereinafter, I provide a new and improved control system for electric valve apparatus.

This application is a division of my application, Serial No. 223,253, filed August 5, 1938, relating to Timing apparatus.

It is an object of my invention to provide a new and improved electric control system.

It is another object of my invention to provide a new and improved control system for electric valve translating apparatus.

Briefly stated, in the illustrated embodiment of my invention I provide new and improved control apparatus for energizing a load circuit, such as a Welding circuit, from an alternating current supply circuit. The conductivity of the electric valve means is controlled by means of mechanical switching apparatus, or contact making and breaking mechanism, which cooperates with a transformer which produces periodic voltages of peaked wave form to render the electric valve means conductive during predetermined intervals of time of predetermined duration. Associated equipment is also provided to absorb transient voltages which may be present due to the making and breaking of the control circuit by means of the mechanical switching apparatus. and this additional equipment is connected in the circuit in a manner to assure suppression of extraneous voltage or current transients which would tend to destroy the precision of control.

For a better understanding of my invention, reference may be had to the accompanying drawings in which Fig. 1 is a plan view of apparatus embodying my invention; Fig. 2 is a side elevational view, partly broken away, of the apparatus illustrated in Fig. 1; Fig. 3 is an enlarged view, partly in section, of a portion of the'chain and commutator buttons shown in Figs. 1 and 2; Fig. 4 is an end view of the detail shown in Fig. 3; Fig. 5 is a detail of my invention; Fig. 6 is an end view of a chain as shown in Fig. 1 equipped with special links; Fig. 7 is a side view of the apparatus shown in Fig, 6; Fig. 8 is a view in perspective of one of the special links illustrated in Figs. 6 and 7; Fig. 9 is a suitable circuit which may be employed in applying my invention to a welding system; Fig. 10 is an auxiliary circuit which may be used to give greater flexibility of operation; Figs. 11 and 12 illustrate certain operating characteristics of the circuit shown in Fig. 9; and Fig. 13 is a special link also shown in the chain of Figs. 6 and '7.

I have provided a master control element such as a contact making and breaking mechanism which may be employed to control a sequence of electrical or mechanical or both electrical and mechanical operations. This control element comprises a suitably driven belt or chain I5, preferably of the endless type, to which suitable operating members 22 are attached. For controlling electric circuits I have provided means on the belt or chain I5 to vary the flow of current within an electric control circuit. In the embodiment of my invention herein described, I provide a chain IS in which the links of the chain carry extended pins I6 arranged to receive the operating members 22 which may be buttons or blocks, preferably removable, of either insulating or conductive material. A conducting strip or brush 28 is provided to make electrical contact with the buttons as the buttons or members are driven past the brush. It will be apparent that a control circuit including the buttons and the brush will be completed when the brush is in contact with a conducting button. Accordingly, the position of the conducting blocks 2? on the chain determine the timing pattern and the rate at which the buttons pass a fixed reference point will determine the timing of the pattern. Instead of an electrical pick-up including a brush other means to apply a predetermined timing pattern for controlling an electric circuit may be used as, for example, magnetic, electrostatic or photoelectric pick-up arrangements. My invention also includes the attachment of arms or pins to the links of the chain for mechanical engagement with a device to be controlled as, for example, for operating a toggle or counting device.

By employing auxiliary brushes and operating arms 33, my invention may be employed not only to time the occurrence of the predetermined cycle of events but may be used to control any desired auxiliary operations as a counting device, for example, or to start and stop any associated apparatus. Other applications of such a mechanism will readily occur to those skilled in the art.

I have chosen to describe my invention as applied to a welding system. In resistance welding systems of certain types the current is applied intermittently and in such apparatus it is advantageous to be able to simply and quickly change the particular welding cycle to any other cycle without the necessity or inconvenience of gear changing. In such an application, I contemplate the employment of my invention to control the excitation of a circuit adapted to supply current to an electric welder. A suitable supply circuit includes a pair of reversely-conhe-oted electric valves 56 (see Fig. 9) and includes means to select the particular half cycle, cycle or group of cycles during which the valves are rendered conductive and also the instant in the chosen half cycle, cycle or group of cycles at which the valve becomes conductive. This means includes in the illustrated embodiment an endless chain 15 which passes over a sprocket i3 driven through a'speed-cha nging device by a synchronous motor G. If the motor is arranged to drive the chain ata speedsuch that 2f buttons or blocks pass a given stationary point per second. Where J is the frequency of the alternating current motor supply, each block or operating member will represent one-half cycle. If control in steps of one cycle is sufiicient, the speed may be such that 1 members pass'the reference point per second instead of 2] members. In other words, each block or member represents a whole cycleinstead of a half cycle.

Any suitable means may be provided on the chain to enable the user to prepare the chain for controlling the above referred to circuit. I prefor to use the above-mentioned commutator and brush arrangement. With this arrangement the particular half cycles during which the valves will be rendered conductive will depend upon the position in the chain of the conducting links. This mechanism will accomplish anything required in modern welding cycles with no gear changes. Any number of complete cycles may be set up since the chain can be almost any: length. a r

I also intend to use special indexing or signal links 32 for such purposes as indexing irregular timing patterns, changing-the effective heat for diiierent groups of speeds inany desired sequence, and so on, as will occur to those skilled in'the art. i

In order to select the particular instant in the desired half cycle at which thevalves become conductive, I intend to employ a suitable phase shifting circuit, illustratedherein as exciting a peaking transformer thereby producing peak voltages of variable phase.

In the specific embodiment of my invention herein illustrated, I have provided a synchronous motor iii supported from the base H by means of vibration absorbing pads E2. The motor it is arranged to drive a sprocket it through a suitable system of gears included within the gear box I i. The gears are selectedso that the motor EU will drive the sprocket I3 at such a speed that the product of the number of sprocket teeth and the speed in revolutions per second or" the sprocket equal to 2f where ,f is the frequency of the supply system in cycles per second assuming that'half cycle control is desired. If cycle control is to be employed, the speed in revolutions per'secon'd of the sprocket 13 need only be half CZI indicated in Fig. 3. The length of the chain is determined by the length of the work cycle, since one link or one commutator button must be provided for each half cycle in the work cycle.

In order to keep the chain I5 taut during operation of the mechanism I provide an idler sprocket I7. I have found that in most cases it is unnecessary to provide any support for the idler sprocket H other than the chain i5. However, if an unusually long chain is employed, there may be some whip present or if the fioor is not level, the apparatus may be tipped in such a direction that the chain will tend to fly oi the driving sprocoket l3. In such cases, I provide a bearing I 8 for the sprocket IT, as shown in Fig. 5, which is carried by a bracket iiiadapted to slide on a guide 20 which may be attached at its upper end to base II. Ordinarily, the weight of the bracket l9 and sprocket i1 is sufficient to keep the chain taut but I have provided clamp 2i sothat the bracket l9 may be secured against vertical movement whenever desired. When chains of different lengths are to be interchangeably used, it is advantageous to employ a bracket it! which is permitted to slide on the guide 20 because of the saving in time which might otherwise be required for loosening and re-tightening with an annular groove deepened on one side as 21 in the pins l6.

indicated at 25 for reception of a spring clip 26 which is arranged to engage an annular groove This arrangement permits ready removal and placement of the buttons or blocks 22 while insuring a firm engagement with the pins. Conducting material, such as iron or I brass, is used for the members representing those intervals of time in which it is desired to render the valves conducting while a button or block of insulating material, such as a non-metallic resinous substance, will be applied to the chain corresponding to those portions of the cycle in which it is desired'to maintain the valves nonconducting.

I have provided a brush 28 to engage the buttons or blocks 22 of the commutating de-' vice. This brush is supported in a brush holder 29. Contact with the external control circuit is made through a clamping screw 33 and a terminal 36a. The holder 29 may be secured to the gear box id or in any suitable manner. I have provided means for properly positioning the brush 28 to provide sparkless commutation. This may be done either by adjusting the extent to which the brush 28 projects from the block 29, after first loosening the screw 38, or else by setting brush 28 in a suitable position and turning slightly the sprocket I 3 on its shaft. After the best position for sparkless commutation is determined, an indicator 3! is suitably secured to indicate the proper position of the-brush. Thereafter as wear of the brush occurs the brush 28 may be moved to the'proper position indicated by the indicator 3I. Adjustment may also ,be obtained by turning the sprocket'with respect to its shaft.

The steps in setting up the welding cycle will now be briefly described, Assuming that the speed of the apparatus is such that each block represents a half cycle of the supply current, if only conducting blocks are used, current will be suppliedto the welder during each half cycle. However, it is more usual to require the intermittent application of current, for example, suppose that it is desired to render the tubes conductive for two half cycles, non-conductive for three half cycles, conductive for two half cycles, non-conductive for three half cycles, and repeat. .Two conducting blocks will be snapped into place on successive. pins I6. Insulating buttons will be inserted on the three pins next following and so on until the cycle is completed. Since the cycle is to be repeated after the second group of three insulating buttons is applied, the operator will add two conducting buttons, three insulating buttons and so on. When the complete cycle has been set up, the last link is joined to the first link to complete the endless chain. It will be apparent to those skilled in the art that anti-polar or uni-polar starting may be had by arranging the conducting members in a suitable sequence.

The connecting links I05, as shown in Fig. 7 have two pins I6, one at each end, and each link I05 is employed to join roller or bushing links I06 by means of pins I6. If the links I05 are used throughout, an even number of buttons must be used. It may happen, however, that an odd number of members or buttons is desired. For such a case, auxiliary connecting links I01, Figs. 13, 6 and '7, are provided. Auxiliary links I01 are U-shaped and similar to connecting links I at one end, but the side pieces I08 are spread out or offest at the opposite end to fit the end of a link I00. A pin I09, similar to pins I6, is run through openings in arms I08 and link I06 to provide one additional block holding pin.

- In many instances it may be desirable to control some auxiliary operation. For instance, it may be desirable to change the speed at which the work is advanced to the welding electrode or it may be desired to change the amount of heat during the welding cycle. For any such purpose I have provided special links or cover plates 32 having offset ears or lugs 32a arranged for carrying pins or arms 33 as shown in Fig. 7. It will be understood that special links 32 are interchangeable with the cover plates or links Ia or I5b of thechain I5. It will also be apparent that the chain can be assembled with links I5a and I5b, Fig. 7, .as separable parts of the chain to provide the maximum degree of flexibility. These pins 33 are adapted to engage auxiliary brushes 34 which may be suitably connected into an auxiliary circuit as will be described later. While in Fig. 6 I have shown a special link 32 carrying a single pin 33, it will apparent that any number of pins might be provided for. Furthermore, it is not necessary that pins 33 extend beyond the faces of blocks 22 as shown in Fig. 7. As indicated in Figs. 6 and 7, these auxiliary signals may be carried on either or both sides of the chain. If desired. a special link might be employed having extensions on both sides of the chain. Fig. 7 indicates a suitable brush rigging for these special links. A brush 28 is shown for engagement with the commutator buttons while two auxiliary brushes 34b and 340 are shown below brush 28 to engage auxiliary pins 33b and 330 respectively below the commutator blocks and two similar auxiliary brushes 34 and 34a are arranged above the main brush 28 for engagement with pins 33 and 33a respectively carried outside the commutator blocks 22. In some instances, it may be desirable to have a very slight time delay in the initiation of a certain operation, for example, it may be desired to use a signal to index the welding cycle or, in other words, to provide a contact finger or arm and auxiliary brush to prevent operation of the welder until the proper portionof the cycle is reached and to begin spot welding immediately thereafter, that is, within th first half cycle after reaching th indexing point. This can be accomplished by staggering a pair of pins 33 on one of the special links 32, that is, by placing one of the pins 33 close to the leading edge of the special link while a second pin 33 will be placed near the lagging edge of the special link, each of the pins or arms 33 engaging a suitable auxiliary brush 34. Other uses for auxiliary signals will be readily apparent to those skilled in the art.

A suitable circuit for controlling the operation of the above described application of my invention is shown in Fig. 9. An alternating current supply circuit 50 is connected to the load, a welding circuit 5| in the illustrated embodiment, through a transformer 52 and a pair of reversely-connected electric valves 53 which are connected in series relation with the primary 54 of the welding transformer 52. The electric valves 53 are preferably of the type using an ionizable gas or vapor and include an anode 55, a cathode 56, and a control member 51 which may be of the make alive or immersion ignitor type.

In order to control the energization of the control members 51, I have provided excitation circuits which are associated with the valves 53. The excitation circuits are similar in construction and arrangement and for the remaining description of the circuits I will describe but one of the excitation circuits. It will be understood, however, that the second excitation circuit operates in a similar manner, corresponding parts of each circuit being represented by the same numerals. A control electric valve 60 is provided in each excitation circuit in order to effect the energization of the control member 51 of the valve 53 at the proper times and during predetermined intervals. The control electric valve 60 is preferably of the type employing an ionizable medium and is provided with an anode 6|, a cathode 62 and a control member 63 which may be of the grid type. The anode of the control electric valve 60 is connected to the anode of the electric valve 55 through a current limiting resistor 64. The cathode of the control electric valve 60 is' connected to the control member 51 of the electric valve 53.

I have provided means for introducing into the excitation circuit a biasing potential tending to maintain the control electric valve nonconducting. For this purpose a transformer 65 provided with a primary 66 and having an intermediate connection 55' connected across the supply lines 50. Transformer 65 is also provided with a pair of secondary windings 61 and a tertiary winding 60. The voltage appearing at the terminals of the secondary winding 61 of the transformer 05 is rectified by means of a half wave rectifier 59- and applied to the excitation circuit across a condenser 10.

In order to introduce into the excitation circuit an applied voltage such as a predetermined number of half cycles of alternating current voltage which tends to render the valve 69 conducting I provide a transformer H having a primary l2 and secondaries 13 each of which is connected in serieswith the bias voltage across each condenser 10. A resistance 13a is connected across each secondary 13 to by-pass'any high frequency surges appearing in the grid circuit and also to improve the power factor of transformer H. In order to energize the primary 12 of transformer H I have provided a circuit including the commutator l5 described above and a source of alternating current voltage. This source of voltage is derived from the secondary 68 of the transformer 65. The energization of primary 12 of transformer H is intermittent, the sequence and duration of the period being governed by the arrangement of conducting segments on the commutator. A resistor 14 in series with the primary l2 and a capacitor 15 connected in parallel with the primary 12 of transformer H are provided in order to smooth out any transients which may have developed in the circuit due to the make and break between brush 28 and the conducting buttons or blocks in the commutator. Lead Ma is shown as grounded. This ground connection is most conveniently made to the motor frame. The magnitude of the alternating current voltage in the .excitation circuit occasioned by the voltage obtained from secondary 73 of transformer H i insufiicient to overcome the negative bias due to the rectified current. Referring to Figs. 11 and 12 the 11-0 bias applied across condenser 10 is indicated at 16 while the alternating current voltage derived from secondary 13 is indicated by the curve 11. The anode voltage is represented by the curve 78. It is. apparent from these curves that the sum of voltages 16 and T! is at all times insufficient to render the control member 63 of the tube 69 sufficiently positive to render the electric valve 69 conductive.

In order to render the electric valve 69 conductive I provide for the introduction of a second alternating current voltage to cooperate with the first alternating currentvoltage during predetermined intervals oftime established by the voltage obtained from transformer II. This voltage is obtained from secondary winding 19 of a peaking transformer 8!] the primary of which is energized from phase shifting circuit 82. In order to impress an alternating current voltage on primary 8| of transformer 89 of a predetermined phase relationship relative to the voltage of the supply circuit and hence to control the amount of energy transferred to the load, I employ a phase shifting circuit 82 comprising a capacitor 83 and a variable resistor 84. The pri-' mary 8! of the transformer 89 is energized through the phase shifting network 82 and the primary 66 of the transformer 65, the circuit including a current limiting resistor 85, reactor 86 and capacitor 81. Reactor 86 and capacitor 81 constitute a tune filter, the purpose of which is to prevent tooth harmonics or any other small distortion of the alternatin current wave from affecting the narrow peaks generated in thesecondary 79 of transformer 89. The peaks from the peaking transformer 80 appear in the grid circuit of the control electric valve 69 as represented by the numeral 88 in Figs. 11 and 12.

As indicated by Fig. 11 the magnitude of the peak is insufiicient to render the control electric valves conducting in the absence of the voltage developed in secondary T3 of transformer H. However, when transformer H i energized, the effective bias on the control member 63 is reduced so that the effective voltage applied to 7 control member 63 of electric valve 60 is sufi'ioient to render the control electric valve 69 conductive.

I have shown an auxiliary control circuit in Fig. 10 which may be used for indexing irregular timing patterns, as for example for changing the effective heat for different groups of spots in any desired sequence or cycling the pressure to the weld. Certain features of this circuit are being disclosed and claimed in my copending patent application, Serial No. 306,997, filed November 30, 1939, which is also a divisional application and which is assigned to the assignee of the present application. The circuit is provided with power, directcurrent in this exemplification, over a posit'ive main and a negative main 9| for the energization of any desired number of signal elements. I have illustrated three translating devices or signal elements 92, 93 and 94 which may be relays, windings on a saturab-le reactor, direct current windings for shifting the phase of a peaking transformer or any other desired translating device. In order to control the energization of the translating devices 92, 93 and 94 I have provided excitation circuits including control electric valves 95, 95a and 95b. The control electric valves are preferably of the type employing an ionizable medium and each is provided with an anode 96, a cathode 9'! and a control member. 93. The cathodes 97 of the electric valves are connected to a tap I90 on the potential divider 99 connected across the d-c supply source 99, iii in order to maintain the control elements 99 of the electric valves normally negative with respect to the cathodes 91 In order to vary the bias applied to the control elements 98 for rendering the electric valves 95 conductive, any suitable means may be used. I have shown the use of auxiliary brushes 34, 34a, and 34b adapted to engage signal arms 33, 33a and 33b extending from chain I5 as referred to above although any type switch circuit closing means may be used. These brushes preferably make momentary contact with the respective auxiliary or signal pins to trigger the associated electric valve.

In order that the ignition of one electric valve will extinguish any other electric valve which has been conducting previously, I have provided capacitors I02, I03 and HM.

The condensers are connected between the excitation circuits so that when one of the electric valves fires, as when brush 34 engages pin 33 to fire valve 95, all condensers will be charged. If, at a later time, a second brush as 34:: engages its associated pin 33a the grid of the second tube is driven positive, momentarily, with respect to its cathode thereby rendering valve 95a conductive. This action drives anode 96 of valve 95 negative with" respect to its cathode 97 by reason of the discharge of condenser I92, thereby extinguishing valve 95.

Thus, assuming that none of the electric valves are conducting but that the chain i5 is running, as soon as brush 34 contacts its pin 33, the control member 98 of the electric valve 95 is grounded. Since positive main 90 is also grounded a positive potential of sufficient masni tude to render valve 95 conducting is applied to control member 98. The consequent flow of current energizes signal element 92 and charges capacitors I02, I03 and I04 as follows. After valve 95 becomes conducting practically the entire voltagedrop between tap I and the positive lead 90 appears across device 92 since the arc drop in valve 95 is comparatively small. Therefore, the anode 96 of valve 95 will be at a potential different from that of the cathode 91. only by the amount of the arc drop. Condenser I02 may be considered as being connected in a series circuit from the tap I00 of potential divider 99 through valve 95, capacitor I02 and device 93 to the positive lead 90. Thus voltage is applied across capacitor I02 to charge the same. Capacitor I 03 is similarly charged through signal member 94 and valve 95, and capacitor I04 is charged through signal element 94, capacitor I 92, and valve 95. Assuming that valve 95a fires next, by reason of the engagement of brush 34a and pin 33a that side of capacitor I02 connected to anode 96 of valve 95a is connected to the cathode of valve 95 through the arc within valve 95a. Capacitor I02 tends to discharge through valve 95a and, momentarily, cathode 91 of valve 95 becomes positive with respect to anode 96 of valve 95. Obviously, valve 96 can no longer conduct current and the arc therein is extinguished.

Since brush 34 engaged pin 33 only long enough commutates out electric valve 95 by driving its anode 96 negative so that only one valve is conducting at any one time. It will be apparent that when valve 95a became conducting device 93 was energized and device 92 was deenergized. In the same manner, signal element or translating device 54 may be energized and signal element 93 deenergized, this process being repeated in any desired Order depending upon the signal pin arrangements.

Instead of using a brush having sliding contact with the commutator blocks, I may substitute a smallmetal disk spaced a short distance away from the faces of the blocks 22, thus providing a small capacitor in which the conducting blocks act as one plate of the condenser and the small metal disk as the other plate. This electrostatic pick-up arrangement amounts to the substitution of a small condenser plate for the brush 28.

A magnetic pick-up is an additional alternative means of control. In this modification'permeable and impermeable buttons are used and the control voltage would be obtained from a pick-up coil wound on a magnetic core instead of from the brush and commutator arrangement described. A second winding is arranged on the core and separately excited by suitable means in order to provide the necessary magnetic field. As the buttons carried by the chain pass through the magnetic field, the reluctance of the magnetic circuit will be varied according to whether a permeable or impermeable button is passing, thereby varying the amplitude of the voltage in the pickup coil which in turn is applied to the excitation circuit of the control electric valve, as described above.

With the electrostatic and magnetic arrangements the insulating blocks may be omitted since in the former modification the capacity of the condenser may be varied by increasingthe gap between the chain and pickup plate as the chain moves past the pick-up plate as well as by inserting an insulating block. From another viewpoint, it is just as practical, or perhaps more so, to insert an aditional air dielectric as it is to provide some other dielectric material during those periods when the control circuit is to be broken. Similarly, with reference to the magnetic system, it is possible to vary the reluctance of the magnetic circuit by increasing the air gap between the chain and pick-up device as well as by inserting an impermeable block in the magnetic circuit. In both cases the air gap may be increased by omitting the insulating or impermeable buttons.

Alternately, instead of providing buttons on the belt or chain, I may use a photoelectric pickup by providing obstructions on the belt or links of the chain to out off a light beam for controlling an electric circuit as will be obvious to those skilled in the art.

The insulating segments or blocks also may be omitted when the electric pick-up utilizing the brush structure is used but the resulting bounce of the brush against the conducting segments is accompanied by undesirable sparking of the brushes, transients in the electric circuit and rapid brush wear.

It will be apparent that many other modifi cations of my invention are possible. For example, any sort of belt or tape may be used instead of a chain and any suitable material such as rope, metal, cloth, rubber or paper may be used. Obviously, an endless chain or belt is not necessary although preferred. Moreover, it is within the scope of my invention to provide a chain in which the links themselves are formed of either conductive or insulative material for the conductive pick-up or are formed of various sized links for the electrostatic, magnetic, or light sensitive pick-up. Instead of sprockets for driving the belt or chain, I may use any suitable driving means, as pulleys, for one example.

I also wish to have it understood that where great accuracy of timing is not essential, any belt driving means may be employed and any speed adjusting means may be substituted for the above described arrangement. For example, a variable speed, direct current motor may be used.

While I have described my invention as applied to welding apparatus, it will be apparent that my invention is applicable wherever a flexible timing control is advantageous. For example, my invention may be utilized to control the sequence of flashing electric signs. Another application is to be found in the initiation of a series of operations of electric apparatus, as for instance, to control the life test of an electric relay. My invention may also be used to initiate impulses of electric power supplied to a magnetic shaker. As applied to welding apparatus, my invention may be used to initiate not only the supply of current to the welding circuit but also to start, stop and vary the speed of the work advancing mechanisms at predetermined times or close down the welding apparatus after a prescribed cycle has been completed. For example, a resistance machine may be used to give a preheating cycle, followed by a welding cycle, followed, in turn by an annealing cycle by proper indexing. In such a case signals could be used to index the pattern so that operation will begin with the preheating cycle, to vary the heat for each spot, as by phase control, and to vary the pressure of the electrodes against the work.

While I have shown a particular embodiment of my invention, it will of course be understood that I do not wish to be limited thereto since many modifications may be made both in the circuit arrangement and in the instrumentalities employed, and I therefore contemplate by the appended claims to cover all such modifications as fall within the true spirit and scope of my invention.

What I claim as new and desire to secure by Letters Patent of the United States, is:

1. In a power circuit having means to supply energy to a work circuit including a pair of reversely connected electric valves for controlling the flow of power to said work circuit and each having a control member for controlling the conductivity thereof, an excitation circuit for the control members comprising a source of current and a commutating device having relatively movable contacts for connecting said source to said control members, and means to suppress transients occasioned by said commutating device including a resistance and a capacitance connected in series relation with each other and in series relation with said source.

2. Timing apparatus comprising a belt, means for driving said belt, a plurality of members of electrically con-ducting material carried by said belt, a brush arranged to engage said members for completing an electric circuit through said members, a source of exciting current connected in said circuit, and means to suppress transients developed in said circuit due to the making and breaking of the contact between said members and said brush including a resistance in series with said source and a capacitance in parallel with said source.

3. In combination, an alternating current supply circuit, a load circuit, means comprising a pair of reversely connected electric valve means connected between said supply circuit and said load circuit for transmitting power therebetween, said electric valve means having a control member for controlling the conductivity thereof, a transformer having a primary winding connected to said supply circuit and having a pair of secondary windings and a tertiary winding, means energized from said pair of secondary windings for impressing on said control members biasing potentials tending to maintain said electric valve means non-conductive, means energized from said tertiary winding comprising a contact making and breaking mechanism for impressing on said control members alternating voltages tending to render said electric valve means conduc- 1 tive but of insufiicient magnitude to overcome the effect of said biasing potentials, and means comprising a peaking transformer energized from said alternating current circuit for superimposing on said biasing potentials and said alternating voltages periodic voltages of peaked wave form to cooperate with said alternating voltages to render said electric valve means conductive during predetermined intervals of time established by said mechanism.

4. In combination, an alternating current supply circuit, a load circuit, means comprising a pair of reversely connected electric valve means connected between said supply circuit and said load circuit for transmitting power theretbetween, each of said electric valve means having a control member for controlling the conductivity thereof, a transformer having a primary winding connected to said supply circuit and having a pair of secondary windings and a tertiary winding, means energized from said pair of secondary windings for impressing on said control members unidirectional biasing potentials tending to maintain said electric valve means nonconductive, means energized from said tertiary Winding comprising a contact making and breaking mechanism for impressing on said control members alternating voltages tending to render said lectric valve means conductive but of insufficient magnitude to overcome the effect of said unidirectional biasing potentials, means comprising a peaking transformer energized from said alternating current circuit for superimposing on said biasing potentials and said alternating voltages periodic voltages of peaked wave form to cooperate with said alternating voltages to render said electric valve means conductive during predetermined intervals of time established by said mechanism, and filtering means connected between said supply circuit and said peaking transformer to absorb transient voltages occasioned by the operation of said contact making and breaking mechanism to prevent undesired variations in the phase of said peaked voltages relative to the voltage of said alternating current circuit.

5. In combinaiton, an alternating current supply circuit, a load circuit, electric translating apparatus connected between said circuits and comprising a pair of reversely connected electric valve means for transmitting power therebetween and each comprising a control member for controlling the conductivity thereof, a transformer having a primary winding connected to said supply circuit and having a pair of secondary windings and a tertiary winding, said primary winding having an intermediate connection, means energized from said pair of secondary windings for impressing on said control windings biasing potentials tending to maintain said electric valve means non-conductive, means comprising contact making and breaking mechanism energized from said tertiary winding for impressing on said control members a predetermined number of half cycles of voltage tending to render said electric valve means conductive but being of insufficient magnitude to actually render the electric valve means conductive, a peaking transformer having a primary winding connected between said supply circuit and said intermediate connection of the first mentioned transformer and having a pair of secondary windings for impressing on said control members periodic voltages of peaked wave form sufficient in magnitude when cooperating with said alternating voltages to render said electric valve means conductive during the number of half cycles established by said mechanism, and filtering means connected in series relation with the primary winding of said peaking transformer comprising a resonant circuit tuned substan tially to the frequency of the making and breaking operations of said mechansm to absorb transient voltages occasioned thereby and to prevent undesired shift in phase of the periodic voltages of peaked wave form.

6. In combination, an alternating current supply circuit, a load circuit, electric translating apparatus connected between said circuits for supplying power to said load circuit and comprising electric valve means having a control member, and a circuit for energizing said control member to render said electric valve means conducting for a predetermined number of half cycles of voltage of said supply circuit comprising a transformer for producing a periodic voltage of peaked wave form and means including a source of alternating voltage and a contact making and breaking mechanism for connecting said source to said control member thereby effecting energization of said load circuit for a period of time corresponding to said number of half cycles.

7. In combination, an alternating current supply circuit, a load circuit, electric translating apparatus connected between said circuits for transmitting power therebetween and including an electric valve means having a control member, means for impressing on said control member a biasing potential tending to maintain said electric valve means non-conducting, means comprising a peaking transformer energized from said alternating current circuit for impressing on said control member a periodic voltage of peaked wave form the magnitude of which is insufficient in itself to overcome the efiect of said biasing potential, means energized from said alternating current circuit for producing an alternating voltage which cooperating with said periodic voltage of peaked wave form is sufiicient to overcome the effect of said biasing potential to render said electric valve means conducting for a predetermined number of half cycles of voltage of said supply circuit and comprising a contact making and breaking mechanism, and means connected to said mechanism for absorbing the transient voltages occasioned by the operation of said contact making and breaking mechanism.

8. In combination, an alternating current supply circuit, a load circuit, electric translating apparatus connected between said circuits for transmitting power therebetween and including an electric valve means having a control memoer, means for impressing on said control member a biasing potential tending to maintain said electric Valve means nonconducting, means comprising a peaking transformer energized from said alternating current circuit for impressing on said control member a periodic voltage of peaked wave form the magnitude of which is insufiicient in itself to overcome the effect of said biasing potential, means energized from said alternating current circuit for producing an alternating voltage which cooperating with said periodic voltage of peaked wave form is suflicient to overcome the effect of said biasing potential to render said electric valve means conducting for a predetermined number of half cycles of voltage of said supply circuit and comprising a contact making and breaking mechanism, and filtering means connected between said supply circuit and said peaking transformer to prevent undesired variations in phase of said. periodic voltage relative to the voltage of said alternating current circuit.

9. In combination, an alternating current supply circuit, a load circuit, electric translating apparatus connected between said circuits for transmitting power therebetween and including an electric valve means having a control member, means for impressing on said control member a biasing potential tending to maintain said electric valve means nonconducting, means comprising a peaking transformer energized from said alternating current circuit for impressing on said control member a periodic voltage of peaked wave form the magnitude of which is insuflicient in itself to overcome the effect of said biasing potential, means energized from said alternating current circuit for producing an alternating voltage which cooperating with said periodic voltage of peaked wave form is sufi'icient to overcome the effect of said biasing potential to render said electric valve means conducting for a predetermined interval corresponding to a number of half cycles of voltage of said supply circuit and comprising a contact making and breaking mechanism for impressing on the control member a predetermined number of half cycles of voltage of said supply circuit, filtering means connected between said supply circuit and said peaking transformer to prevent undesired variations in phase of said periodic voltage relative to the voltage of said alternating current circuit, and means for adjusting the phase of said periodic voltage of peaked Wave form to control the value of current transmitted to said load circuit during the intervals established by said mechanism.

LOUIS G. LEVOY, JR. 

